The company will perform final assembly of its Delta class spaceships at the facility, and is currently selecting suppliers to build major subassemblies of the next-generation ship.

 July 14, 2022

MESA, Ariz.—The aerospace and space travel company Virgin Galactic Holdings, Inc., signed a long-term lease for a new, final assembly manufacturing facility, where it will build its next-generation Delta class spaceships. Located in Mesa, adjacent to the Phoenix-Mesa Gateway Airport, the facility will be capable of producing up to six spaceships per year and is expected to bring hundreds of highly skilled aerospace engineering and manufacturing jobs to the area, Virgin Galactic said in a release.

The Delta class spaceship is Virgin Galactic’s production vehicle. It is designed to fly weekly, supporting the company’s target of 400 flights per year from Spaceport America. Based on current schedules, the first of these ships is expected to begin revenue-generating payload flights in late 2025, progressing to private astronaut flights in 2026, the company said.

Virgin Galactic is currently selecting various suppliers to build the spaceship’s major subassemblies, which will be delivered to the new Mesa facility for final assembly. Virgin Galactic motherships will ferry completed spaceships to Spaceport America, New Mexico, for flight test and commercial operation, according to the release.

“Our spaceship final assembly factory is key to accelerating the production of our Delta fleet, enabling a rapid increase in flight capacity that will drive our revenue growth,” said Virgin Galactic CEO Michael Colglazier, in the release. “We’re thrilled to expand into the greater Phoenix area, which is home to outstanding aerospace talent, and we look forward to growing our team and fleet at our new facility.”

The facility is already under construction and is expected to be fully operational by late 2023. Final assembly manufacturing processes at the facility will be underpinned by a digital twin architecture that enables seamless integration between the company and suppliers, allowing for real-time collaboration, strong governance, and an increase in production efficiency and reliability, the company said.

“Arizona is a growing innovation hub, geographically situated between our existing operations in Southern California and New Mexico,” said Virgin Galactic President of Aerospace Systems Swami Iyer, in the release. “This will allow us to accelerate progress from conceptual design to production to final assembly at scale, as we capitalize on the many advantages Mesa and the Greater Phoenix area offer.”

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