Path Robotics and ALM Positioners developed a welding system that improved production performance and operational efficiency, according to the companies.
COLUMBUS, Ohio and ROCK ISLAND, Ill.—Path Robotics develops state-of-the-art artificial intelligence, machine learning, and computer vision systems to make industrial robots intelligent. ALM Positioners manufactures innovative positioning equipment designed to enhance safety, efficiency, and ergonomics in manufacturing and welding operations.
The two companies partnered recently on a combined AI-powered welding system that was implemented successfully at TYCROP, a developer and manufacturer of equipment for oil and gas, power generation, and clean energy applications. By integrating ALM’s heavy-duty positioners with Path Robotics’s autonomous, AI-driven welding system, TYCROP significantly improved production performance and operational efficiency, according to a release from Path Robotics.
The integration of ALM’s heavy-duty positioners and Path Robotics’ AI has optimized TYCROP’s welding processes. (Photo: PRNewswire)
The milestone is said to highlight the transformative impact of the companies’ partnership in “solving real-world welding automation challenges for industries grappling with complexity, customization, and workforce shortages.”
“The integration of ALM’s robust positioners and Path Robotics’ intelligent AI solutions has optimized TYCROP’s welding processes, significantly enhancing our production throughput,” said Russ Janzen, vice president of operations and engineering at TYCROP, in the release. “Through this partnership, we have been able to gain vast efficiency improvements, and consistently meet customer demands for high-quality parts delivered on schedule. We look forward to future opportunities to work together.”
Overcoming high-mix manufacturing challenges
Automation hasn’t always been feasible for manufacturers like TYCROP, which produces large, complex assemblies and chassis. Why? Because variable weld paths, constantly changing product lines, and skilled labor gaps have created a persistent bottleneck.
“Historically, hardware has not been designed to work in conjunction with intelligent software,” said Mike Renn, vice president of operations at Path Robotics, in the release. “Now we have a strategic partner who can help us change the trajectory of manufacturing automation going forward. We also have a like-minded partner who is excited to move quickly and rollout new designs this year.”
The ALM and Path partnership is said to allow for intelligent welding automation even in high-mix environments with heavy, irregular parts. The resulting system delivers the benefits of robotic consistency without the traditional programming burden. This gives manufacturers the flexibility to scale output without sacrificing quality as they overcome workforce shortages of skilled welders, according to the release.
“ALM Positioners has always focused on our customers’ needs in manufacturing,” said Kevin Toft, chief revenue officer at ALM Positioners, in a statement. “Those needs are changing rapidly, and our relationship with Path Robotics will be a big advantage to customers. Leading edge hardware that is designed to match innovative software will lead to very positive manufacturing improvements for the end users. It’s a very exciting time for manufacturing.”
For more on Path Robotics, see In America, the Dawn of Physical AI for Manufacturing.