The 65,000-square-foot facility and 5-acre campus in Brownsburg supports continued growth across the aviation, defense, and energy markets, the company said.

BROWNSBURG, Ind.—In May, AeroCore Technologies reported it opened its new global headquarters and advanced manufacturing campus on more than five acres in Brownsburg, alongside sister company ReNu Technologies.

The 65,000-square-foot Brownsburg campus is said to mark a new chapter for AeroCore Technologies as global demand grows across aviation, defense, and energy markets. (Photo: AeroCore Technologies//PRNewswire)

The 65,000-square-foot, purpose-built facility represents AeroCore’s latest expansion milestone. Over the past five years, the company has grown from shared space with key suppliers into a fully American-made campus engineered to support an accelerating global footprint. All parts are sourced and assembled in the USA, ensuring the domestic manufacturing integrity and security compliance that customers and partners demand, the company said in a release.

According to AeroCore, rapid growth in demand for the company’s patented Nucleated Foam Technology™ has fueled the company’s expansion.

“By restoring aircraft engine performance on-wing, the technology has gained global recognition and continues to scale quickly, with service volume on track to double annually and full-service operations planned in more than 30 locations before year-end,” the release stated.

The new campus serves as AeroCore’s central hub for designing, building, manufacturing, and scaling the company’s Total Engine Health™ platform. Powered by AI-enabled performance analytics, the digital platform is reported to deliver advanced, fleet-specific insights tailored to each customer’s unique engine and asset challenges across commercial aviation, defense, and energy markets.

The campus also supports the continued growth of ReNu Technologies, expanding engineering and sustainment capabilities for energy producers, ground-based turbine facilities, and chemical/refinery operations across the United States.

“This is a proud moment,” said Jorge Ivan Saenz, founder of AeroCore Technologies, in the release. “Our continued growth reflects the measurable impact of AeroCore’s incredible team and technology in delivering customer value, reducing operating costs, and improving energy efficiency. This new campus gives us the infrastructure to support our design, manufacturing, and service needs as we continue to scale globally.”

AeroCore Technologies’ globally patented Nucleated Foam Technology™ is an on-wing engine cleaning process that reportedly restores performance in hours. The company said it serves commercial airlines and the U.S. military with “full-service engine performance restoration solutions.”